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Older lawnboy, running rich

Posted by gcfishguy none (My Page) on
Wed, Jul 2, 14 at 13:18

Hi folks. Don't know my model number.. How's that for a great start?

I was given an older lawnboy in great shape for mowing the grass at the camp.

It's mid-80's, has a wheel in each corner (as opposed to the one wheel in an odd place), has the on/off knob and primer button and fuel cap all in line with each other (all white), and the flywheel cover (white plastic disk) is exposed in the engine cover. The engine cover has 4 screws on the top and one along the back edge in a J-clip. I looked through a lot of pics on google but wasn't able to determine what model # it is. Any ones I found that the top and controls were the same, they had the body/deck with the offset wheel....

Anyway, it ran good for the first few times I used it this year, the last two times it's running really slow and excessive blue smoke. Stopping at the end of a row and making a 90-degree turn will slow it down so much it feels like it wants to stall.

I had really limited time at the camp yesterday (just time to start cutting the grass at 6:30 am and then head right home....but I did assume that the air filter could be clogged up.
It was fairly oily and had a couple spots of build-up, so I cleaned it with gas (shhh, I know)..and squeezed it out and let it dry in the sun while I took a break. As a test, I did not re-oil it but just put it in dry. Still running slow and smoking a lot.
I took it completely out, closed up the airbox and the thing runs like a champ. No smoke, fast enough to cut med-slightly heavy grass on the 'regular speed' and cuts light grass fine on the slower speed. (if anything, it felt like it might be running a bit too fast)... I'm young enough to not have had the pleasure of using these things too much so I can't say if it was running exactly like it's supposed to, but it seemed to be running well.
So.....I'll assume that the carb/engine is set up to run at its best with a clean, oiled air filter .....and it doesn't, but runs great without the
1- The foam element is 'bad' and is restricting too much air, even dry.
2 - A passage or jet is plugged in the carb, and I'm compensating for that by feeding it more air.

I'll also toss in that while mowing, if I was to stop and pull it backwards to re-cut a stubborn spot, moving it backwards and forwards again would really bog it down slower, and result in more smoke....and the last two times when it was running slower, it did pick up and run faster just before it ran out of gas.

*and when I say, 'had the pleasure' I'm being serious...every time I cut the lawn last year I asked myself, "Why is it that this thing just seems to WORK? I have a brand new mower at home that I have to run over the grass twice to get as nice a cut as this thing gives..."

Actually, the top and controls, etc are identical to this pic (below), but again, it has a wheel in each corner (I assume that's the non-grass-catcher models..?)

Here is a link that might be useful: Picture

Follow-Up Postings:

RE: Older lawnboy, running rich

Look on the rear of the deck for a plate with model and serial number on it. Could also be on bottom (backside) of handle.
Depending on model, there is a lever on top of carb for light and heavy cutting. Check it's position. Also there is an air vane on top rear of carb that sticks up through an opening in the air baffle under the shroud. It could be binding or have a broken spring. Get a new air filter. You will ruin the engine running without one.
Repost if you find model number.

RE: Older lawnboy, running rich

Did a little more googling...(The mower is in the next county, at the camp, unfortunately)...
It's a 5126, with the F380.
Like this one (but in better shape): Non-Commercial/5126.jpg

The air vane mentioned by whizzer acts as the governor, does it?

The lever's okay, up until a few mowings ago, I could cut most of the lawn on the slow speed, and bump it up for the heavier parts. The lever works and the speed goes up and down, but the speed overall is way to slow, and excessive smoke.

The foam element looks like new, but the issue goes away completely when I remove it. (No, I won't use it with no filter element...I just cut a strip or two as a test)

RE: Older lawnboy, running rich

Pull the filter again and look into the air intake (engine off). The throttle plate should be wide open (edge to you). Take a stick and push the air vane over and release to see if it snaps back to wide-open. That means its basically working but the governor may be out of adjustment.
Excess smoke on a 2-cycle is always too much oil being burned. This could be from too much oil in the fuel or too much fuel mix being burned.
On an old LB like that, I would want to see that the crank seals are good and that the exhaust ports and muffler are not clogged with carbon.
A new filter element would seem to be a good investment - yours would seem to be clogged up.
A 2-cycle speeds up as it runs out of gas because the mixture leans out.
Changes in running associated with changes in mower attitude/direction usually point to a stuck of failing carburetor float. Pick up the back of the mower and drop it from 6" and try it. Sometimes it will jar the float loose. Even if it does it again, this would indicate you probably need to put a float in it.
Governor operation: the fan made into the flywheel blows on the air vane, trying to close the throttle. Spring tension is adjustable to set the desired RPM. The throttle mechanism acts as a pre-set and does not have direct control of the throttle plate - it moves a slider on top of the air box which tensions or relaxes the governor spring - the end of the spring is attached to the slider. At the base of the air vane these is a knurled disc which allows a small RPM adjustment. It should click when turned, and four clicks is about the limit. Clockwise should tighten the governor spring, resulting in higher speed.
That is, assuming this engine is set up like other LBs.
Last thought; is there a needle valve for adjusting the mixture? You might need only a new filter element and a slightly leaner mixture.

RE: Older lawnboy, running rich

This is the manual Lawnboy shows for your mower.
Might help you fix problem.

RE: Older lawnboy, running rich

All great info...thanks so much.

I'm not sure if I'll get down to the camp with the storm coming this weekend but I might take a quick run down and bring the LB back with the propane lanterns and stove (in case we lose power here). If so, I'll see what I can sort out.

Thanks again!

RE: Older lawnboy, running rich

Well, I had a few minutes to check a few things over last night. Gotta love these things, engine shroud off, removed carb, float used, 1 screwdriver.. :-)

So..float bowl was clean and crud-free, so signs of gunk in the needle valve, moves freely, etc. Cork float is all in one piece, and once the surface gas dried upp it doesn't seem saturated.

The air vane moves freely, spring not broken. Throttle is held wide open, vane will close throttle, spring back to wide open, seems fine.

I blew through the ports I could with the carb off....did NOT touch mixture screw (I assume it's the brass one sticking straight up behind the throttle through-shaft?) The mixture screw has not been touched at all (as long as I've had the mower, and it worked well since I've had it).

Exhaust port is clear.

Pulled the plug out, cleaned it up, a fair amount of wet sludge (from running so rich)..cleaned it up like new, reinstalled.

So, that all checks out.....put everything back together, same issue.

It's running rich to the point that you can tell it's sputtering when you move the air should rev up but it sputters instead, like it's way too rich.
It ran a few minutes while I tried each direction on the click wheel (it changes the idle speed but it remains rich and doesn't want to rev up...sputters instead), and it left a big oily spot on the lawn under the exhaust, rich...

Also, it's spitting gas out the intake. Not a huge amount, but enough that it gets the air filter wet, and will fire drops into your eyes if you stick your head down there with the air filter off. LOL

I didn't fiddle with the mixture screw. (Any time I fiddled with carb mixtures in the past ended with a trip to the small engine shop to have them fix what I screwed up.)
If someone can confirm how many turns from bottom it should be, I'll pull it out in case there's a piece of dirt or something in it...
As for the 'should' be was never changed...

So...recapping::: rich, will idle not too bad, but as soon as you cut any grass it just slows right down and stalls. Will not rev up any significant amount when moving the air wants to but just loads up with fuel and sputters instead.

The issue came on slowly over 2-3 mowing wasn't there all of a came on slowly and got worse and worse over time.

Feel free to toss the hints at me....thanks in advance!!

RE: Older lawnboy, running rich

Did you try a new air filter?
If it runs well without filter that's the first thing to do.
Also, seems I read somewhere that an air filter wet with fuel mixture when engine is not flooding is a symptom of leaking reed valves.

RE: Older lawnboy, running rich

I didn't try a new air filter because now it's progressed to the point that it runs almost as bad without the air filter....

RE: Older lawnboy, running rich

I didn't try a new air filter because now it's progressed to the point that it runs almost as bad without the air filter....

RE: Older lawnboy, running rich

It does sound like a reed problem, and they do come on slowly. Fuel should never shoot back into the filter when the reed is sealing properly. With a good reed there is only a barely visible "fuel fog" on the carburetor side of the reed when the engine is running.Also, the only way to test a cork float is to put it in a container of fuel and see if it is buoyant (floats high on the surface).

RE: Older lawnboy, running rich

No experience at all with 2-strokes, so kind of learning as I go...

But yeah, you can see the big drops of fuel flying out and landing on the mower deck.

I'll float the float and see what it looks like...I had it off and it didn't 'feel' heavy...but obviously that's just guessing.

I'll pop the carb off again and check the reeds...When they 'go', are they visibly cracked or anything? I had a look at them when the carb was off the other day but it was more curiosity than an inspection, since I was sure I had a carb problem... (and it very well may be a carb problem..we'll see)

RE: Older lawnboy, running rich

Every 2-cycle I've had would shoot a little fuel back out of the carb throat. This is because there is a small interval between the piston starting to move down and the closing of the reed valve. I think the problem here is simply excess fuel in the carb throat for whatever reason, which gets expelled during the normal operation of the reed valve. Bad reed valves do not cause a rich condition - rather the opposite, as they no longer seal, preventing the needed pressure build-up in the crankcase and reducing the volume of the intake charge, which includes air and fuel, so less of both would make it into the combustion chamber.
Fuel metering in this engine is out of whack, whether from a bad float or some other problem, like a maladjustment of the needle valve (if so equipped).

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