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Karcher pressure washer help!!!!!

Posted by Sam375 PA (My Page) on
Mon, Jul 18, 05 at 14:13

Hi-
I have a lightly used 2 year old gas 2400 psi model 2400hh Karcher pressure washer. Honda engine.

It runs but water comes out of it as if it is just a hose and no pressure.
Last year the pressure would go in and out and this year nothing.
Garden hose and house water pressure fine. No leaks also. I want to take it apart and try some things to fix it myself but I don't even know where to begin or have a good diagram to go off of. Instructions are not good, and it was NOT wintered in the cold. What is the pump spray I seen online at sears.com for? Called Karcher and did the 2 things they said.
Any help would be greatly appreciated.


Follow-Up Postings:

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RE: Karcher pressure washer help!!!!!

Sounds like the unloader is crudded up with mineral deposits and stuck open.


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RE: Karcher pressure washer help!!!!!

Canguy-
Where is the unloader and how do I fix it?
Thanks


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RE: Karcher pressure washer help!!!!!

I had the same problem ... look for a black plastic cover with a silver snap on top; pry off the silver snap and lift off the plastic cover; next remove the two screws on the top plate then pull out the piston inside - if unable to lift out, start unit and watch it pop out - coat piston with lithium grease and reinstall - it will work great!


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RE: Karcher pressure washer help!!!!!

hope u didnt use clorox in it. its a killer of brass fittings


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RE: Karcher pressure washer help!!!!!

Sam375,
Did the suggestion from "tommyw" work for you? Any updates?


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RE: Karcher pressure washer help!!!!!

Hi-
I just had eye surgery, will work on it in a few weeks and I will be sure to post then-
Thanks for all your help!


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RE: Karcher pressure washer help!!!!!

You must store in a location that doesn't freeze, i.e., last winter. If you left the unit in a shed during the winter and you live where there is freezing weather, death to you power washer is likely.


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RE: Karcher pressure washer help!!!!!

Sam375,
Did you ever get a chance to try "tommyw" suggestion? I attempted this past weekend to get the "silver snap" off of the black plastic cover but it would not come off. I did not want to force it too much. Just curious, thanks...


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RE: Karcher pressure washer help!!!!!

Sam375,
Finally found time to try "tommyw" suggestion and it worked perfectly. If you pry off the silver cap, remove the black cover, use an allen wrench to remove the two "star" screws (or you can remove the four engine mounts and remove the whole engine), lift out the white plastic part with the brass needle & spring, finally lift out the stainless steel piston or like I had to start up the engine (make sure you have the water hooked up and running) and watch the piston be shoot out (I placed a towel over the piston before starting the engine). Then you can put white lithium grease all over the piston and reassemble.

tommyw,
Thank for suggestions in this thread and the personal emails.


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RE: Karcher pressure washer help!!!!!

If you run bleach thru any pressure washer, run clean water thru the chemical pickup as soon as your done or you will be replacing the chemical pickup very soon.


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RE: Karcher pressure washer help!!!!!

JERRY NJ,

You stated that storing a pressure waasher outdoor's in winter will kill them. Do you know what happens to them, and is there a way you can winterize it so you could store it in the cold?
I was planning on keeping the washer I got over the summer in the shed, but not sure now.

Thanks
Aaron


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RE: Karcher pressure washer help!!!!!

The water freezes,and cracks whatever it's inside of...........


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RE: Karcher pressure washer help!!!!!

The silver cap is a press on type, just pry it straight up. The service center wanted to charge $80 for just this fix, said it takes 45 mins. to do. I did it in less than 5. I used a star bit#27 to get the 2 bolts out, had to start the thing to get the unloader out and used my thumb nail to scrape the white stuff off (not much) and rubbed white litho grease on the unloader, put it back together and it works like new. pressureparts.com has the drawings and parts list for it so you can see what it is before taking it apart, it is really easy. ( they also said to grease it before buying a new one

Here is a link that might be useful: parts drawing


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RE: Karcher pressure washer help!!!!!

Hi-
It's taken me awhile, but today I finally got around to taking it apart.
I can not seem to get the "piston" out, eventhough I hooked up the water and started it in order for the piston to shoot out. It has some white build up around it. So far the instructions are perfectly accurate up to this point. Below is a link to the diagram I found. I really appreciate all the help thus far. Any other methods of getting it out so I can clean it and use the whote grease and reassemble would be great!
this is the diagram link look at page 6 http://www.pressureparts.com/mmDEV/PDF/karcherparts/K2400HH-COSTCO%201.194-301.0.pdf

Here is a link that might be useful: Parts diagram


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RE: Karcher pressure washer help!!!!!

I think I am in trouble. I took the 4 screws off the front and out came the oil. inside are springs and I am assuming pistons. I want to just put it back together now but do I need to put oil back into the area it cam out of or do I put it back together and just poor oil back into the regular area.


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RE: Karcher pressure washer help!!!!!

Also, what kind of oil should I get?
THANKS!


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RE: Karcher pressure washer help!!!!!

I have a similar problem with my Karcher K397. it does not seem to have the same power as it used to. can anyone help. Its only 13 months old


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RE: Karcher pressure washer help!!!!!

Thank you Tommyw!! I have a 2 year old Karcher K2400 and it stopped engaging the high pressure when I pulled the trigger on the wand. I resorted to throttling down and back up again while holding the trigger in the on position to get it to work. I searched the internet and found these posts and pulled out the tools today and it worked. The chrome button pried off with a little work. The black cylindrical plastic cap lifts right off exposing the white plastic housing held on by two star bolts. I used a hex key to unscrew the bolts. You need to hold on to the plastic housing when removing the last bolt because there is a small spring that will launch the housing if not held. Mine popped out when unscrewing the last bolt and the spring and valve(part #9 on the parts diagram)dropped to the ground.
The "piston" (spring valve-part # 12 on the diagram) remained in the housing. You won't be able to pry the "piston" out. I put a rag over the housing, turned on the water and started the motor to get the "piston" out. It will pop up into the rag once the motor is started. I didn't see very much of the white mineral deposits on the piston but wiped it down and greased it up with the white litho grease. I put it all back together and fired it up and it works great now!! It all took me about 15 minutes to complete the job. Thanks to all who provided these posts and help save on costly repairs!!


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RE: Karcher pressure washer help!!!!!

I have the same problem with my 2400, I winterized it too. First started out with a no start problem, I removed the carb and took it apart and cleand,installed new plug and fresh gas and I got the engine running well. The engine was runnung a little high so I adjusted the governor.
Now my pressure is not there and also when I put the strongest
spray adapter on it has a delay,maybe three seconds than it kick in,sometimes longer.
I took the screen filter off and cleaned the inlet,I inspected the gun and cleaned. I took off the four bolts in front and took apart the brass pump because I notice a very small drip. I lost a bit of pump oil myself so I refilled the loss with comressor pump oil. I will try that pressure valve next. More problems than I expected from Karcher,my Northern Tool brand power washer with the techusea engine was trouble free for many years. Go figure...


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RE: Karcher pressure washer help!!!!!

Ok today I took apart that pressure valve you guys are talking about.I cleand all parts and installed a silicone grease I use on all machinery. This was great results, by far the only thing I did that made a substancial difference. The machine works well now with no ill effects after taken the pump competely apart. Thanks for all the information.


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RE: Karcher pressure washer help!!!!!

I am having the same problems with a K2400HH. I have no high pressure. I took the unloader apart and cleaned eveything up ( alittle rust but no mineral deposits). I now have something that resembles high pressure. High pressure goes in and out, in and out. It only lasts for a second. DO you think I need to clean the unloader better or apply more grease? Any help is appreciated.


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RE: Karcher pressure washer help!!!!!

Take it apart again clean all parts very well, also clean the cylinder hole itself. clean the film off it and reassemble using a good grease.I use clear silicon.

Make sure you are reassemble the parts the right way


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RE: Karcher pressure washer help!!!!!

I have cleaned the hole with a piece scotchbrite and lubed with moly-litium grease. No help.


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RE: Karcher pressure washer help!!!!!

I had the same problem with a Coleman and unloader valve cleaning and Lubing didnt help. Turned out that the spray nozzle was slightly clogged which turned out to be the cause. Cleaning it out good solved the problem.


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RE: Karcher pressure washer help!!!!!

Just an additional note, the stuff in a pressurized can that SEARS sells to pickle your pressure washer over the winter is half Propolyne Glycol (RV antifreeze, harmless to rubber) and half mineral oil. I pour this solution into a piece of garden hose attached to the pressure washer inlet and then pressurize it with about 30 to 40 PSI from an air compressor hose to force it into the pump that has been emptied of water previously. Give the engine a few pulls without the plug wire attached and it usually lubricates and preserves the pump over the cold winter. I read the ingredients on a can of preservative I bought from SEARS for 10 dollars. Brought it back and went to Walmart, spent 4.28$ on the other supplies listed and have used it for the last 3 years. Hope this information helps you care for your pressure washer pump.

Just a note, This mixture would most likely prevent your pump from freezing and damaging it, but I still keep my pressure washer in a cold basement that does not get below freezing. just want to be safe. .. New pump is a couple of hundred dollars or more.

Regards, Pag


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RE: Karcher pressure washer help!!!!!

The front attachment of my Karcher 9020 pressure washer's broken where the hose attaches. I've purchased a replacement part but the hexagon screws on the back of the washer are proving a real problem.
Can anybody advise what tool to use? I've seen some hexagon-headed tools for sale but I need to know the size of the screw and many allen keys are too short for the task.
Cheers!


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RE: Karcher pressure washer help!!!!!

My Karcher 2400 HH would not maintain constant pressure after releasing gun trigger. I would remove the nozzle, press the trigger allowing water to flow, replace nozzle and it would again pressure spray. This would happen every time I would release the trigger on the spray gun. Karcher's web site trouble shooting guide stated that the washer would need to be repaired at a service center. As per the above instructions, I performed removal, cleaning and regreasing using a good quality water proof grease and reassembled. This took maybe 10 minutes and the washer now performs without flaw. Called the local service center and they charge $65 to perform the repair. Thanks, this has been a most helpful forum.


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RE: Karcher pressure washer help!!!!!

I have a similar problem on my Karcher HD3101DR pressure washer. Engine starts up fine, but upon releasing the gun trigger, I get high pressure for a fraction of a second followed by water flow that appears like normal garden hose pressure rather than the high pressure I expect.

The parts list for this model is hard to find. I obtained a hard copy from a dealer. I see that the pump is identical to that on the HD3000 series models. You can find the parts manual for the HD3000 series at http://pressureparts.com/OwnersManualsK1.aspx . Could someone please point out where the unloader is on this model? Thanks


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RE: Karcher pressure washer help!!!!!

I had the same problem with the unloader and took it apart and greased it and reassembled it. Now my 2400 goes from high pressure to low pressure every 4 or 5 seconds while holding the trigger constantly. If I cut back the power on the engine to a little less than half throtte it stays on high pressure but the engine is lugging almost to the point of quitting. The greasing of the unloader took care of one problem.
Any suggestions
Thanks
Mike


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RE: Karcher pressure washer help!!!!!

Hi-
Mine went bye bye, since I was never able to repair it and of course the karcher repair center gave me ahigh estimate. I bought a high psi electric one and surprisingly it works just as well as the expensive gas.
Good luck


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RE: Karcher pressure washer help!!!!!

I did the unloader repair today and was hoping for the best. Not sure how much grease to put on the piston. I just put a light coating on it--maybe I should have lathered it up.

Anyway, I have the same problem "mlthorn" has. My pressure washer will lose pressure for a few seconds and then kick in again at full pressure. This happens several times for the first few minutes of operation and then it seems to be fine.
Is that just the nature of the Karcher pressure washer or am I doing something wrong? The pressure washer is only a few months old and I have only used it three times.

Thanks, Brad


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RE: Karcher pressure washer help!!!!!

thanks tommyw, your advice on fixing the stuck unloader valve on the karcher preasure washer saved me some bucks and frustration.!


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RE: Karcher pressure washer help!!!!!

Does anyone know where I can buy parts for an electric Karcher 395. I have one that worked alright until someone broke the plastic fitting the water hose attaches to.


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RE: Karcher pressure washer help!!!!!

I also would like to express my gratitude to tommyw for his advice to remove and grease the piston, a.k.a. spill valve on the Karcher 2400HH power washer. Rather than using white lithium grease, I used waterproof plumbers grease which was recommended by the helpful technician at pressureparts.com. To view pictures of the removal/greasing of the valve, click on the link below. My successful "surgery" of the valve, followed the unnecessary replacement of the pressure hose, gun and pressure tips in my efforts to narrow down the problem of no pressure. Karcher's manual and tech support were of absolutely no value. After learning of the number of other identical complaints, I am shocked that Karcher does not suggest the greasing of the valve. Again, kudos to tommyw for him saving me and many others the cost of a service repair. I intend to express my dissatisfaction to Karcher corporate in hopes of better tech support. I encourage others to do the same at the following address: Karcher Technical Department Manager, 2825 Breckinridge Blvd. Suite 120, Deluth GA 30096

Here is a link that might be useful: Image view for removal of the Karcher 2400HH spill valve


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RE: Karcher pressure washer 2400HH help!!!!!

hi all,
i read all information in here very interresting help full , and try to the unload vaul my sefl , because i have same problem no pressure , but i realy don't where i can get the LITHIUM GREASE so please help me !!!where i can buy that LOCAL or ONLINE.thank you so much to all!


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RE: Karcher pressure washer help!!!!!

If it is not too late, remember to store where it is protected from freezing. I see way back someone asked me about what breaks...can't say I remember, but it was a small part in my case of an electric Karcher unit. I corresponded with Karcher and they sent me both a pump break down and a part to repair. They may not do that any more, they made no money on the unit they sold me. The is all at least four or five years ago, the only reason I post here is to remind all to protect from freezing.


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RE: Karcher pressure washer help!!!!!

The sticking pressure relief valve is somewhat common with the Karcher 2400HH series pressure washer, it is caused by hard water and lack of grease on the pressure relief valve. To remedy the problem, use silicone (plumbers) grease to lube the o-rings on the unloader valve part# 4591040 (karcher calls it a spill valve on the parts list) You can click on the link below for more help. A helpful note, if you store your pressure washer for long periods of time, than you should draw anti-freeze into the pump for storage... make a short 2' garden hose and connect it to the inlet of the pump, with a funnel stuffed into the end, poor anti-freeze into the hose and start the engine, this will draw the solution into the pump and protect it from corrosion and keep all internal parts lubricated (plus keep the pump from freezing)

Here is a link that might be useful: Pictures of the Karcher 2400HH Spill Valve


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RE: Karcher pressure washer help!!!!!

What do you do if you have tried all the above and your valve it still stuck? Well, don't take out the front four bolts thinking you will have access to the valve from a different vantage point. Karcher has a new valve module that is resistant to oxidation build-up. It is costly. It cost me $185.00 to rebuild my Karcher 2400HH. Is it worth it? Depends how much you like your Karcher? If you are going to take this project on, you better be a good handyman and have some patience. I did it so it is not impossible for a consumer. Good luck Bob


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RE: Karcher pressure washer additional help!!!!!

Just a follow-up to my message above. You could keep the cost down to about $137.00 (includes shipping of the new valve) if you re-use your original parts. I got talked into $50.00 worth of additional parts. O rings, micro valves etc. Not as difficult as it sounds. Once you get the parts, about an hour and a half worth of work. If you do take out the four bolts, which you have to do in order to repair it, have it facing upward, otherwise oil all over the place.


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RE: Karcher pressure washer help!!!!!

I have the exact same pressure washer now with a great running engine with a blown pump (ran bleach in it and didn't rinse it like an idiot). Would it be possible to replace the POS pump with a CAT/COMET commercial quality pump unit as a bolt-on replacement?


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RE: Karcher pressure washer help!!!!!

I just followed the Tommyw advice and took mine apart. I could NOT remove the piston. I had the water running and the motor on but the piston never came out. Is there a trick to it? Can i force it out somehow? I'm guessing this is a major part of my problem. Also my hose was dirty which caused this entire problem and i think it gummed up the insides. I took a picture, please advise!

Here is a link that might be useful: PICTURE OF BROKEN piston apparatus


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RE: Karcher pressure washer help!!!!!

i'm gussing that might help. but i'm more concerned about the water leaking out of the unit (as you can see in the pictures) and the face that the piston did not "pop" out.

Here is a link that might be useful: picture of piston removal with needle nose vise


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RE: Karcher pressure washer help!!!!!

ok so i got everything removed, cleaned up the insides, cleaned the filter, put lithium grease on all the parts and slapped it back togther. Now i notice that the white plastic piece that the screws go through is leaking water out of two oem pin holes on top of it and spraying out. MY pressure is about 1/10 of where it should be. Anyone have an idea of whats wrong or what to do next?


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RE: Karcher pressure washer help!!!!!

just wanted to update everyone i put the unit together wrong after again looking at the schematics. I put it all together one more time and removed all the grease off of the sprint and pin, and everything works great!! Also you guys know to wash out the plastic filter? I think that made a major difference for me as well. The filter in inside the house inlet...


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RE: Karcher pressure washer help!!!!!

I have pressure problems with pressure washer which is the same model as the one we are talking about here, i did all of what you guys has said in here, but no luck. I checked the oil and it looks like a creamy marroon staind, not like your typical oil, so i think water is getting into the engine somehow. How do i solve that problem? and looks like there is some standing water in the filter part.
Thanks


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RE: Karcher pressure washer help!!!!!

Single use pressure washer.
I bought a Karcher 395 two years ago. Used once the day I bought it. I was stored in the garage never frozen, or mistreated. Last year my in the spring I did not used it, since next door steve pressure washed my driveway as a gift. this year, Steve not around I took out my karcher 395. tried to get it started, water sprays and leaks from all over the the pump. Out of the nozzle, there is no pressure, actually that is the only place water does not come out of. Is this stuff made In china too?
Extremely dissapointed, and never a karcher owner again!!!!
George


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RE: Karcher pressure washer help!!!!!

Karcher HDS 400 C Hot water pressure washer (fuel oil/diesel).
Fires up hard. Smokes. Rumbles. Won't keep burning.
Is the photocell/electronic eye dirty? Is the solenoid bad? What do I take apart to check and exactly how?


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RE: Karcher pressure washer help!!!!!

I own a Karcher 2400HH pressure washer. It's three years old and last year I had problems with high pressure. I cleaned and lubed the unloader valve and it worked great. Two weeks ago I brought it up from my basement and tried to use it. I had high pressure when I squeezed the trigger but when I released the trigger handle, the high pressure was gone. I have cleaned and lubed the unloader valve several times within these last 2 weeks with no avail. Occasionally high pressure returns when I change a tip but again when I release the trigger the high pressure is gone. I cleaned the trigger handle hose and fittings but I still have high pressure problems. I have concluded that with so many people having the same problem this 2400hh pressure washer was not made very well by Karcher. This lemon of a pressure washer is not worth the aggravation. I will be purchasing an electric pressure washer from another company shortly. They are lighter, easier to store and have enough power to do most of the jobs around your home.


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RE: Karcher pressure washer help!!!!!

I have a Karcher 395 with a broken hose inlet. I have purchased a new part but am having a problem with dis-assembly. What type of head is on the fasteners?


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RE: Karcher pressure washer help!!!!!

Could someone tell me where the unloader or spill valve is located on the Karcher 3101 model? It has been used very little and now develops no pressure.


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RE: Karcher pressure washer help!!!!!

I have tried all of the above suggestions. I've rebuilt the pump once with parts ordered through the catalog. I'm on my second trigger gun. I've decided to pull the motor out and make a small mini bike for my nephew. Any one have suggestions for plans on building a mini bike/ go kart?


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RE: Karcher pressure washer help!!!!!

I am going thru a mod g4000sh and the parts drawing is about as helpful as a poke in the eye with a sharp stick. it has no high pressure and so far the only piece i have found that has a blown o-ring in side is a p/n 45803230 .can anyone tell me if this could be the culprit?


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RE: Karcher pressure washer help!!!!!

Here is where you can purchase the plastic inlet to the K395 pressure washer

Here is a link that might be useful: Karcher K395 Garden Hose Replacement Part


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RE: Karcher 2400HH pressure washer help!!!!!

I have a Karcher 2400HH. I removed the 4 bolts that hold the pressure pump and all the oil leaked out. The oil was milky in color. Does this mean that water was mixed in with the oil? Im going to install a repair kit to solve the water in oil problem. Here is my question, how do I get the oil in as there isn't a drain or fill port? What type of oil is required and how much will it require.

Any assistance is appreciated.


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RE: Karcher pressure washer help!!!!!

Here's a link to Karcher looks like you need to use 15w-40 oil fill with 100ml or 3.38oz.

Here is a link that might be useful: Karcher oil fill guide


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RE: Karcher pressure washer help!!!!!

model HD 3101...Where is the unloader valve located on this unit??? Is it under the pressure adjustment valve? Any help will be appreciated. I am diving in now!


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RE: Karcher pressure washer help!!!!!

Karcher......what else! G2500lh, Worked great for 4 months, sat a weekend. When i release the trigger the pressure will not drop off. The pressure stays pumped up, loading the engine down almost to killing it from "lugging" it down. lower than normal pressure when spraying. Leaking from the top of the unloader valve from under the plastic cap (cover held in by single silver pin.) Pulled apart , cleaned/ lubed) AUGHHHHHHHHHHHHHHH!!!! (calmly.....help)


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RE: Karcher pressure washer help!!!!!

I just experienced this with my in-laws K 2400HH. I cleaned it three times and greased it, but it didn't help.

I bought a new valve and the repair guy gave me some light file paper and burnishing rag. I cleaned out a lot of the gunk on the inside of the cylinder, and then cleaned it with electrical cleaner.

He also gave me a dime sized of some sort of orange grease which he said would help keep the minerals from depositing. It was MUCH better than the white lithium spray grease.

I greased the cylinder, the new valve (that was $27), and re-assembled it. Problem solved.

He did note that after you shut off the engine, run water through the wand for awhile to help the pump cool down.


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RE: Karcher pressure washer help!!!!!

I also have the g4000sh pump and have no pressure. Can anyone tell me if it has the uperloader valave like the 2400 and where it might be ? thank you for the help.


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RE: Karcher pressure washer help!!!!!

I cleaned and lubed the unloader valve like described, but it still sticks open. I have a Karcher G 2330 LT. The cylinder looked clean. Any suggestions?


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RE: Karcher pressure washer help!!!!!

Just fixed my HD3101 that had issue with high pressure kicking in/out every 3 secs. The spool/unloader valve is located where you regulate the pressure. Just pop off the knob and unscrew the stem then remove the sleeve (piece between stem and valve) then pull out the spool valve/unloader. It looks just like what is in the pictures of the other pumps listed above.

I used synthetic grease for wet applications and greased both the valve, sleeve, stem and bore. I also went ahead and cleaned the filter screen on inlet and ran gun without tip the remove any trash in it and made sure no blockage in the tips..works perfect now


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RE: Karcher pressure washer help!!!!!

My Karcher 2200G has no pressure at all. The engine starts fine, but the pressure is worse than the water hose itself. I have disassembled all the hoses and have narrowed the problem down to the main unit. I took off the cap, white housing etc., but the piston will not come out. I started the motor with the water running and the piston is stuck. Water comes out of the area around the piston but it did not pop out as it should. Where do I go from here. Help. Can I still spray the lithium grease up around the piston?


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RE: Karcher pressure washer help!!!!!

kjc7655,
Can you get a vise grip pliers on the hex head of the valve and pull it out? Sounds like its stuck pretty good. Make sure that you are indeed on the correct part also, hate to see another problem arise.


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RE: Karcher pressure washer help!!!!!

Found this string and was hoping for some other ideas. I pulled apart and lubed the unloader valve per the instructions above but it didn't fix my problem. When i release the trigger the pressure will not drop off and water comes flowing out the unloader - the engine bogs down and almost stalls - I end up having to shut it off. Any ideas what might be the problem???

Thanks in advance.


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RE: Karcher pressure washer help!!!!!

jimmaaaay, I'm going to "express my dissatisfaction" to the company, too. I must admit, the power washers are of good quality but if anything goes wrong the owner can hardly expect any professional help from the company. And service is an extremely important part in valuation of any company.

Here is a link that might be useful: power washers


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RE: Karcher pressure washer K 2400 HH

Like some of the others who have posted to this forum, I am having problems with my unit. My story follows:

I have a slightly used K 2400 HH Karcher washer. I keep it in a warm garage when I am not using it. Last January, I took it to the church bike shop to clean up some bikes to be repaired. I hooked up the garden hose and filled it with water. Then I hooked that up to the washer and turned it on. I started the machine and began to use it noticing that it seemed to be running a little rough. After an interruption, I shut it down and did a few other tasks, then returned to restart the machine. This time it ran really rough, like it was under a heavy load. Soon it stopped running completely.

I disconnected the water supply and made sure the water line was okay. Then I hooked it back up and tried to start it. This time, it acted like the whole unit was locked. The pull cord would not move on the Honda engine.

Service shops are not close, and Karcher won't answer a phone inquiry. The on line folks claim it is a motor problem. Having had experience with Honda engines before, I tend to disbelieve their motor problem claim.

Has anyone with this forum ever experienced a similar problem with a Karcher washer? Could this all be related to the unloader problem listed in this forum?


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RE: Karcher pressure washer help!!!!!

To everyone who cannot get the piston out of the unloader because it is stuck, even after hooking up the water, you also hooked up the powerwasher hose and gun, right?

I had the same problem with no high pressure and followed the above directions to lube up the piston and now it works like new. At first, I removed the cap, hooked up the water, put a rag on top and started the motor but the piston did not move. I forgot to hook up the gun and when I did and restarted the motor, *POP* out came the piston. Just an FYI because I didn't see it specifically mentioned above.

Tony


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RE: Karcher pressure washer help!!!!!

I have an electric Karcher Pressure Washer, which lost it's pressure and leaks lots of water through the pistol. Item is used only 2 or three times last summer, after I bought it to replace another one having the same problem. I never use chemicals or anything.
Any suggestions on how to solve this problem??

Thank you,
Robert
06/15/2009


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RE: Karcher pressure washer help!!!!!

where exactly is this black plastic cover with a silver snap on it, i've looked everywhere and have yet to find it?
thanks


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RE: Karcher pressure washer help!!!!!

I have a Karcher 3050 HO that has low output pressure. Worked fine last year, loaned it to the kids and it came back this way. I have checked the input hose connection and filter, perfect. My guess is the pressure is less than half of what it should be. Any help out there? Can the pump get damaged if the kids ran it without pressurized water on the input? If the pump is shot, where can I find a rebuilt one, a new one sounds too expensive. Have tried over a half hour to find anything from Karcher, they must run and hide soon as they sell a unit. Not pleased. Someone help this Oregon Duck.


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RE: Karcher pressure washer help!!!!!

I have a Karcher KB9030 that I have only used a couple of times since new.

The hose has started blowing out when the motor is running.

The male and female parts of the connection to the main body are plastic, and there are signs of thread stripping.

I have phoned Karcher and they are unhelpful.

I am thinking about using some sealant on the threads, as sending it back for repair would be impractical as well as expensive.

I appreciate that this would lock the hose on, and I would appreciate any advice on this matter.

Perhaps someone else has had this thread stripping.


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RE: Karcher pressure washer help!!!!!

My karcher runs about 20 minutes & quits. I have plenty of pressure, but I have to wait about 10 minutes to restart and go through it all again. Any help?


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RE: Karcher pressure washer help!!!!!

My karcher runs about 20 minutes with plenty of pressure,
but quits & I have to wait about 10 minutes to restart & go through it all again. Any help?


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RE: Karcher pressure washer help!!!!!

Karcher K 2400 hh pump not working right. After pump rebuild kit does same symptoms. Motor is off and water is on from hose it will bleed through pressure relief valve on top. When running will labor and push water through pressure relief valve until trigger on wand is pulled. All those valves and parts where replaced. What gives ?


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RE: Karcher pressure washer help!!!!!

Have a model2300IB The valve in the handle seems to be sticking. Good pressure out of pump but no high pressure out of wand. There is a pin that sticks out of valve that seems to be stuck inside the valve. The plastic handle is supposed to push this pin in and I think it is supposed to spring back out on its own. Any ideas here?


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RE: Karcher pressure washer help!!!!!

I have a model G3050OH that, I believe, has a trigger gun problem. The water supply and pressure is more than adequate but when I pull the trigger, no matter what nozzel, no water it takes several pulls of the trigger to get the water flowing. The water flow and pressure are fine until you release the trigger then I have to go through the same process of pull, release, pull, release and eventually I get water and pressure.

Thanks


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RE: Karcher pressure washer help!!!!!

I have the same lose of high pressure problem with my Karcher G 2600 VH. It appears to have the same pump setup as the 24000 HH highlighted above. Has anyone experienced the same issues with the G 2600 VH? Will the same metohod related to unloader valve removal, cleaning, and greasing apply?


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Karcher pressure washer Pump info

As most know Karcher information is really scarce when you buy the pressure washer and the website is the same. After running several searches I found this site that has most of the pump diagrams and part numbers you might need. http://www.rjbowers.com/xcart/product.php?productid=601&cat=106&page=1


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RE: Karcher pressure washer help!!!!!

---Just need O-rings

Anyone know where you can buy just the o-rings for the unloader valve and related parts- seems like they want to sell you - $50 worh of parts that you do not need?
Thank Much, Albert


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RE: Karcher pressure washer help!!!!!

Hi Folks,
I'm so frustrated. My machine, g2800OH, doesn't have a black pry off cap with 2 screws underneath. There is a slotted screw on the side that is actually the top of a threaded cylinder barrel with 2 o rings. Underneath that there is a little cap with a ball bearing in the middle sitting on top of a big spring. So total there are 4 pieces. The barrel with the o-rings, the ball bearing,the cap, and the spring.
Is this the unloader valve? It must be.
If it is, it doesn't seem to have any corrosion or sediment. I greased it up and reinstalled it. No help. Still no pressure.
Any help will be appreciated.
Thanks, Gary


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Pump oil level ..book don't say.

Karcher (G 4000 SH) pressure washer (yellow pump cap).

I borrowed it and want to make sure everything is right before I crank it up. The owner hasn't studied anything about it yet. Wants me to show him how to use it when I fugure it out. It's one of those on a trailer with huge water tank.

Puzzled how high the pump oil level is supposed to come up inside filler housing. They say don't over fill but the book or anybody on the web doesn't elaborate where the level is .. just drain and put 12 oz in there. I think it needs a little added but at what level do I stop pouring?

Pump Shown in below address.

In the photo ... which arrow might be the max oil level 1,2 or 3 or maybe none of them. I look down in there and see metal pump parts but its not drowned in oil like I imagine it should be.
http://i182.photobucket.com/albums/x57/bluebrakes/pump.gif

Also does the pump on this particular machine require water flowing if engine is running? My other washer which is electric said the pump will get too hot without the water turned on.

Thanks

Charles


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RE: Karcher pressure washer help!!!!!






Posted by tileit (My Page) on Tue, Aug 25, 09 at 13:09
---Just need O-rings
Anyone know where you can buy just the o-rings for the unloader valve and related parts- seems like they want to sell you - $50 worh of parts that you do not need?
Thank Much, Albert


The site below has a parts tree for Karcher brands.

Type CTRL F in the list of model numbers to open up your computer's find window then type your model number in to locate it in the list. If in there, click that model number to view a PDF file of all the parts on your machine. Write down the stock number of the part you want then go back to their site and type it in their search box to bring it up and order it. You can save the PDF file to your hard drive if you want by clicking File/"save as" or what ever your particular browser phrases it.


http://www.m-and-d.com/karcher_parts.html

Charles


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RE: Karcher pressure washer help!!!!!

I have a Karcher K 3000 G with a vertical pump. I bought it several years ago and it ran perfectly for several years. Last summer when I was using it, one of the plugs blew out. (This plug is item A on page 3 of 11 at link: http://www.rjbowers.com/xcart/product.php?productid=601&cat=106&page=1 ). When I got online to find a replacement plug (one of the ears broke off), I found a diagram like the rjbowers link in this post. Following the part assemblies A & B, I do not have the assembly in the C-hole as shown in the diagram. There are simply three identical plugs.
My machine does not work now and I would like to know: 1) Should I have three identical plugs in these holes? 2) Is there a "repair manual" available for the K 3000 G anywhere? I have taken the pump off of the engine (four hex bolts) and its just sitting on my bench. I am debating on rebuilding it, or seeing if I can just find a rebuilt/reman replacement. Any suggestions??


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RE: Karcher pressure washer help!!!!!

I have a K2200G Karcher with the same issue of no water pressure through the sprayer. I've followed the directions mentioned in previous posts and can not get the unloader valve (piston) to pop out even after connecting the water supply and pressure hose, this thing will not pop out. I was able to grab it with needle nose pliars and twist it, I can hear what sounds like a spring twisting from the inside as I turn the piston but still cannot get it to come out. Does anyone have any further advise of how to get this thing out?
PS. This thread has been very helpful and my gratitude to all that have contributed!


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RE: Karcher pressure washer help!!!!!

I fixed mine yesterday: 1st unscrewed the brass hose fitting from the pump and to my surprise inside was a plastic strainer much like the ones used in sprinkler heads... cramped with the foulest smelling organic material...I suspected this was the real problem but after cleaning it out proceeded with removing the cap, allen screws, but didn't mess with the piston, except to lube it and the chamber with the lit...grease... everything ran great... I am now running the pump for about 5 sec. after water/hoses are disconnected to clear the pump...


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RE: Karcher pressure washer help!!!!!

Same basic procedures above will also work on the electric Karcher K5.85. Unfortunately I can't post photos. Freed the frozen piston with a 5mm 8x50mm bolt and socket wrench. The threading wasn't exactly the same, but good enough to free the stuck piston. Lubed with Blaster White Lithium available at Home Depot and other locations.
In lieu of photos, unplug washer and 1) remove the 2 bolts from the handle and the 6 from the yellow plastic cover. 2) Remove yellow cover to expose motor. 3) Remove 4 screws from and remove black plastic housing to expose electrical switch. 4) Disconnect what appears to be a large, white capacitor. Mark it so you know which lead the red and blue wires attach to. 5) Remove 2 screws from bottom portion of black housing and move lower portion out of the way. 6) There is a metal cover with a black plastic pin sticking out which is the piston. Remove the 2 screws that hold the cover in place and remove cover. The piston is now exposed. 7) Remove, lube, clean, etc. 8) Reassemble in reverse order. The only catch is that once the switch is put into its proper position there is a metal clip that looks like alligator jaws that needs to rest against the top of the switch. This holds the switch in the correct position by applying downward pressure against the black pin that sticks out of the top of the piston. When the switch is in the correct position with the "alligator" clip the top portion of the black cover will easily fit into place.


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...also...RE: Karcher pressure washer help!!!!!

...forgot one part, which is why I took pictures in the first place...I unscrewed the black plastic bin from the piston so I could but the bolt in and torque it enough to free the frozen piston. Don't forget to screw the black pin back into the piston. Since the threading wasn't the same there was a little damage to the first turn of the threads, but not enough to prevent the black pin from being screwed back in. Home Depot only sold 1 type of thread for this particular bolt.


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RE: Karcher pressure washer help!!!!!

I can't start my Karcher 2600 psi washer powered by a honda engine. Any suggestions , would appreciate any help I can get. I have made sure that all the knobs are in the correct position and that the choke is set. Thank You


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