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| I was mowing the lawn one day, and shut off the tractor when I was almost done. Then I went to start it back up, and it turned over like usual, but wouldn't start. It wouldn't fire at all, it just kept turning over. This is what I did/know so far...
* I replaced the pto switch, because I knew it was going bad. That didn't help. * The battery is new, and it went dead after it was sitting in the garage for a while. I'm not sure if I left something on, but it seemed wierd that it went dead. So I thought there might be a short somewhere. I charged it back up, and it's been good since. * There's plenty of new gas in the tank. It could be mixed with some old gas, but I don't think that's a problem. * After I've been turning it over for a while, I smell gas. So I think it's getting fuel, and maybe flooding after a while. But I don't know how to tell for sure. * I checked for spark, and I think it's ok. But I'm no expert at these things. * I squirted some carb cleaner in the cylinder, and put the plug back in. I eventually got a sound that sort of sounded like it was trying to fire. But it only happened once, and it wasn't really loud. * I put my thumb over the spark plug hole, and cranked the engine. There was very little pressure. But I read that the Kohler engine has ACR (automatic compression release), so maybe that's normal? * I took the plastic cover off the engine, and found a large nest of mice. Unfortunately, I think they got toasted. And there were 2 wires with the insulation removed. I don't think the wires were broken, and I'm not sure if they were chewed. They looked more like they were scraped. They're connected to this thing that looks like it has magnets on it, that's next to the flywheel. I think it's a magneto--whatever that is--but I'm not sure. * I squirted some carb cleaner in the carb, but no luck yet. Does anyone know what could be wrong? |
Follow-Up Postings:
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| Please post the tractor model number and the serial number from the data plate or decal on the chassis. This will allow us to go online to view an owners manual. It's possible that the bare wires you have found made contact with a grounded metal surface and is killing the spark from the magnetos. You need to tape up the bare wires, or better yet, replace the damaged sections with new wire. The engine may have suffered some real damage from overheating caused by the mouse nests. But we can walk through the basics before exploring that, and right now.....basics would be to post the model and serial numbers........and tape up all the bare places on the wires you found. |
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- Posted by gardningscomplicated southeast michigan - (My Page) on Tue, Sep 21, 10 at 1:34
| The model # is 13BX11CG709, and the serial # is 1K234H30154 |
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| Click link and download your free copy of the service manual. It's too late for me to do anything else (except get to bed). |
Here is a link that might be useful: SV590S service manual
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- Posted by gardningscomplicated southeast michigan - (My Page) on Tue, Sep 21, 10 at 2:21
| Got it. Thanks! |
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| Because you have found proof of rodent activity, the pests may have damaged other wires, or the same wires in other places, so you need to trace the wires as far as you can to determine if there are any more bare places that could be grounding the wires. Grounding the wires you discovered is how the engine is stopped or killed when you turn off the key switch, or when you arise from the seat (under certain conditions). To absolutely rule out whether the wires are grounding and preventing the ignition system from making spark you can do the following test. You will need to beware that if the engine starts and runs during this test, you will need to pull the choke, or disconnect the wire to the fuel solenoid (on the carb) in order to kill the engine. So, keep that in mind before you do the test because you DO NOT want to run the engine more than about a minute or so with the blower housing removed. Trace the wires to each magneto. Carefully remove the wire from the terminal on each magneto and place the wire away from the flywheel. Try to start the engine using your normal procedure. If the engine starts and runs now, there is a problem somewhere in the kill wires circuit, or maybe in the safety interlock system circuits. If the engine still remains in the non-running state, give the carb a shot of carb cleaner (as you did before) to rule out lack of fuel as a second (unlikely) cause of non-run. If the engine still does not run after this, remove the spark plugs and hook the plug cable back to the plug. Lay the plug on a metal part of the engine (not the flywheel) where you can observe the spark gap. As you mentioned, this engine DOES have ACR, so a standard compression test is not recommended for determining the condition of the cylinder combustion chambers. A cylinder leakage test (described in the Kohler manual), using compressed air can pinpoint where the loss of compression is occurring. But a cylinder leakage test requires that the individual cylinders be positioned at a specific spot in the 4 stroke cycle or the test results will be misleading or downright useless. Complete the tests of the ignition system and post back your results. |
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- Posted by gardningscomplicated southeast michigan - (My Page) on Tue, Sep 21, 10 at 22:54
| The mice pretty much filled up the entire space under the plastic cover with fluffy nesting stuff. At first I wasn't sure if the fluffy stuff was supposed to be there, since there was so much of it. But now I'm pretty sure it's not supposed to be there, and it's interfering with engine cooling. I looked at the wires again, more closely this time. And it does look like they've been chewed. But it looks like that happened a long time ago, since someone put electrical tape around it before. But that tape has fallen off. This tractor came with the house I'm renting, so I don't know much of its history. This is my 2nd year using it. So, I disconnected the kill wire for the magneto thing--that wire was connected to the chewed stuff--and it didn't make any difference. Then I reconnected the kill wire, and squirted some carb cleaner in the carb, and tried again. After it turned over a bunch of times, I got one really loud pop. After my ears stopped ringing, I took out the spark plug. Put my thumb over the hole, and turned the flywheel by hand in both directions. I didn't feel much, if any, air pressure. But I heard something that sounded like air being released. That may have been normal operation of the ACR though. I didn't try checking the spark again, since I was a little concerned after the explosion from the carburetor. I figured I'd wait a while, and let all that stuff dissipate first. But I'm pretty sure, since I checked it before, that there's enough spark to cause the engine to fire at least a little. And it could be a normal spark as far as I can tell. |
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- Posted by gardningscomplicated southeast michigan - (My Page) on Thu, Sep 23, 10 at 3:15
| The next thing I checked was the fuel solenoid, since one of the chewed wires was attached to it. It clicked when I turned the key, so I think that's ok. The spark plug is dry, so I'm wondering if it's getting fuel. The fuel filter is only half full of gas, but I'm guessing that could be normal? |
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| Here is what you have proved so far: Fuel system. The non-running state of the engine IS NOT because "the engine is not getting fuel". The shots of carburetor cleaner you administered IS FUEL, and if the non-run was due to a problem in the fuel system of the engine, the engine would have responded to the presence of the carb cleaner "fuel" by eagerly running........for about 1 or 2 seconds for each shot of carb cleaner. Since the engine remains unresponsive even when given an alternate fuel source (carb cleaner shots), lack of fuel can be discounted. Cross fuel off the list. Ignition system. You have indicated that you feel little or no compression when you place a thumb over the spark plug hole and turn the engine by hand. If this is what you find, it is time to decide if you want to go further, or whether you would even be able to go further depending on how well equipped you are to perform a cylinder leakage test. |
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- Posted by gardningscomplicated southeast michigan - (My Page) on Thu, Sep 23, 10 at 21:31
| mownie - I already tried putting my thumb over the spark plug hole, and cranking the engine. If there was any pressure on my thumb, it was barely noticeable. I wasn't sure if that was from normal ACR operation. Or if something was leaking. Now I'm thinking something's probably leaking. I've been looking for a cheap push mower to get me through the rest of the season. And I may continue to work on the tractor later. But for now, I'm assuming it's a goner. Thanks a lot for your help. |
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| It seems like the mice have won this time around. Even with ACR you should feel a good deal of pressure on your thumb if the engine is healthy. ACR only reduces compression, it does not eliminate compression. |
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- Posted by gardningscomplicated southeast michigan - (My Page) on Sat, Sep 25, 10 at 21:33
| Unfortunately nobody won this time. My tractor's dead. And so are the mice:( Too bad these things don't have screens to keep them out. At least I'll know better next time. I just bought an old mower from craigslist, and I think it'll get me through the rest of the season. And I needed one anyway, so I could collect grass and weed clippings for my garden. I read through the tractor manual, and it sounds like the problem could be something like a stuck valve. So I'll probably try some kind of oil additive stuff, that might be able to unstick things. I figure it's worth a try. |
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